Free Little Explorer Overall Sewing Pattern (EU 68–86 | US 6M–18M)

Child, Children

September 5, 2025

A Comfortable Play Outfit for Babies

If you’re looking for a comfortable yet adorable play outfit for your baby, the Little Explorer Overall sewing pattern is the perfect choice. This free pattern is available in EU sizes 68–86 (for babies 6–18 months) and results in a practical, easy-to-wear piece. The premium version also includes a detailed step-by-step sewing guide, making it a great option even for beginner sewists.

Why is the Little Explorer Overall special?

✔ Comfortable fit – loose design that allows little ones to move freely.
✔ Practical back button closure – easy to put on and take off, no need to twist or turn your child.
✔ Unisex style – perfect for both boys and girls.
✔ Versatile outfit – pair it with a knitted cardigan on cooler days or let your baby wear it on its own in warm weather.
✔ Recommended fabric – breathable cotton poplin, gentle on baby’s skin.

What’s included in the free pattern?

Sewing pattern PDF (EU 68–86 / US 6M–18M sizes)
Fabric requirements list
Cutting layout (for fabric placement and usage)

✨ Download the free Little Explorer Overall pattern today and start sewing your child!

Who is it for?

This pattern is made for children EU 68-86 / US 6M-18M.

Download it for free!

You can download the.Little Explorer Overall pattern for free from my website – click the button below and start sewing this cute overall.

Happy sewing!
– Bianka | Bian Sew Studio

If you’d like extra guidance while sewing, the premium version is available, which includes a detailed, step-by-step written sewing tutorial. This is ideal for beginners who want not only the pattern but also clear, detailed instructions.
The premium tutorial can be purchased separately in my shop.

Who is this pattern for?

Beginners – with the premium tutorial, you can confidently start sewing.
Experienced sewists – the free version provides all the information you need.
Moms, grandmas, and family members – who want to create a comfortable and unique handmade outfit for their little ones.

How can you download it?

👉 The premium sewing guide can be purchased in my shop.

Don’t miss out – sew your own Little Explorer Overall and give your little adventurer the perfect playtime outfit!

Download it now and start creating something special!

Tag me on Instagram (@biansewstudio) or use the hashtag #LittleExplorerOverall to show off your handmade beauty – I’d love to see your take on it! Start stitching your dream summer dress today 💛

Difficult level

Model

Assembling PDF Sewing

Sewing Notes

Here are some essential tips for a successful sewing project:

Choosing the Right Size & Fit

Always choose the size based on your body measurements, not your ready-to-wear size. Check the measurement chart included with the pattern.
If adjustments are needed, make them before cutting the fabric. Lengthen or shorten the pattern by slashing and spreading or overlapping the pieces, securing with tape.
For garments, check the ease allowance in the pattern. Some designs include negative ease (smaller than body measurements) for a snug fit, while others have extra room for comfort.

Fabric Recommendations

Choose a fabric that matches the pattern’s suggested stretch percentage (e.g., 50% stretch means 10 cm fabric should stretch to 15 cm).
Fabrics with poor recovery (not bouncing back after stretching) can result in wavy seams or a stretched-out garment. To prevent this, select a knit fabric with spandex/Lycra content.
Preshrink your fabric by washing and drying it the same way you will care for the finished project.

Cutting & Preparation

Iron your fabric before cutting to remove any creases. Use the correct heat setting based on the fiber content (low heat for synthetics, high heat for natural fibers).
When placing pattern pieces, ensure the grainline is parallel to the fabric selvage to maintain the correct drape.
Cut small, precise notches (about 1/8” or 0.3 cm) to avoid weakening the seam allowances.

Sewing & Finishing

Use a stretch or ballpoint needle for knit fabrics to avoid skipped stitches. If stitches are skipping, try a slightly larger needle size.
If seams appear wavy, try using a walking foot or adjusting the differential feed on an overlocker.
Use a stretch stitch or zigzag stitch to maintain flexibility in the seams. If seams crack under stress, check the stitch type and use polyester thread instead of cotton.
When pressing seams, lift the iron between sections instead of gliding it to prevent stretching out the fabric.

By following these guidelines, you’ll achieve a professional-looking finish and a well-fitting garment or accessory. Happy sewing! 🧵✂️